Yardney Water Filtration Systems is a manufacturer water filtration equipment for your agricultural, food, municipal and HVAC industries. Inside the 1960s, the corporation developed equipment to enable farmers in the rich growing regions of Southern California to remove sand, silt, grit, algae and also other contaminants in the water supply. Currently, wire cutters has evolved over 100,000 standard and custom engineered water purification systems because of its various customers.
Manufacturing of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or stainless, with holes for connecting pipes that may move water from the filtration unit. Numerous pipes with holes must be cut before each of the pieces could be welded together after which painted.
Chris Phillips, vice president and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes should be as efficient since the water filtration systems it creates.
Recently, the corporation determined its existing plasma pipe cutting machine wasn’t giving the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t a good way to load and unload pipes into and out of your machine, which caused a production bottleneck. Second, it left a considerable amount of slag that would have to be manually ground off the pipes prior to welding operations. Furthermore, the machine was experiencing increasingly frequent mechanical and electrical issues, causing high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages across the previous equipment. The Maxpro200 plasma cutting system, when combined with Roto Hornet’s improved motion control, leaves behind hardly any slag. This minimizes the level of manual grinding needed to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison with 100 ipm together with the previous equipment. Plus, an efficient fume extraction system captures smoke at the purpose of the cut thus it fails to contaminate the store-keeping the corporation in compliance with California Quality Of Air Management District regulations.
Every one of these features have made it feasible for Yardney to create a comprehensive selection of pipe cutting machine in an efficient amount of time. Some cuts, such as pipe notch cuts that would have taken four hours together with the old system, are now completed in only 5 minutes.
Programming is simpler than the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical ui (GUI) enables the consumer to configure various end types and intersection types being cut, including straight, miter, cope, slotted and branch cuts. The prior equipment didn’t offer several cut shapes, so some shapes must be cut manually. To program a whole new job, the consumer selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically made from that information.
The company also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to maximize production. Staging racks 04dexspky full-length pipe and cut parts. As an alternative to loading just one pipe at the same time, the corporation can load a bundle of 5 to 6 pieces at once. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the flexibility to handle pipe which range from 1 to 14 inches in diameter while extracting smoke throughout the chuck.
Mr. Phillips is pleased with the advantages this cable strip crimp machine offers. He strongly advocates finding the time to evaluate one’s current manufacturing processes considering changing technology. “You have to purchase your company to stay profitable,” Mr. Phillips says. “We’ve been doing that in the past 50 years, therefore we decide to utilize that strategy to stay in business for several years in the future.”